Black Pellets production line

Black Pellets production line

(Steam Explosion technology-EFB and Woody Material) 

OPM offers the supply of turnkey plants for the production of black pellets production line

including the following steps:

 

a. Wood Black Pellets Production line

· Chipper   

· Hammer Mills   .

· Steam Explosion reactor   

· Single Pass Dryer  

· Wood Pellet mills   

 

b. EFB Black Pellets Production line

· Shredder   

· Steam Explosion reactor   

· Low temperature Single Pass Dryer  or mesh dryer.

· EFB Pellet mills   


Equipment List

Chipper 

220KW 15-20T/H (Log <=30cm)

Rotor diameter

1000mm

Rotor Speed

550rpm

Capacity

75m3/H

Feeding size

330mm*1050mm

Number of rotor knives

4*2 pcs

Feeding Speed

37m/min

Main drive motor power

220KW

Feeding power(frequency)

7.5KW+7.5KW

Hydraulic oil pump motor

2.2KW

Finished Chip length(mm)

15mm

Outline Dimension (mm)

9640x3500x1500mm 

Hammer Mill

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Main drive motor power

180KW

Feeding Belt Conveyor

4KW

Capacity

5-7t/h

Hammer Qty

100

Hammer Material

High Mn Steel

Hammer Life Time

3-5 months

Rotor Rotation

2000

Static Knives

4 PCS

Cyclone

1800MM

Fan(Positive)

18.5KW

Dust Collector

30

Air Lock(BF-650)

3KW

Output Belt Conveyor

4KW

Gross Weight

5.6T

Overall Dimension

2500*2700*3100mm

Drying System

SK-40 Three Pass Rotary Drum Dryer System

(Moisture of Dust:45% or less ,Final Moisture:15% roughly)

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5-6T/H Three pass drum dryer

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Include:
Part 1:
Feed Screw 4kw 1set
Three pass drum Φ3200x13000mm with Heat insulation layer、roller support,etc
Screw plate 1 set
Support roller、bearing、shaft 4 sets
Frame support 2 sets
Main Trasmission motor 5.5KW 4 sets
Seal device,inspection door 1 set
Auxillary equipment 1 set
Part 2: Pipe system
Head of Furnace 1 set
End of Furnace 1 set
Induction Fan 90KW
Cyclone seperator 2 sets
Dust bin 1 set
Air Lock 4KW 2 set
Air Pipe 1 set
Flange of pipe 1 set
Eletric system with Temperature alarm lock system
Hot air system-Burner Saw dust as fuel
Automatic feed back from the out put of the dryer to the heating burner without human interfere
Rotary seive 2,2KW 1set
Belt Conveyor 2.2KW 1set

The fee of engineers commission is USD250/day, the return ticket/accomodation will be paid by buyer. The wire tunnel and wire connected with power supply should be handled by end user The U/H type steel need to be prepared by end user for installation If simple water spraying for fire fighting is needed, the end user should purchase it locally.

Biomass conversion barrier

* Conversion object: Organic cell body
* Barrier No.1: Three Layer Wrap for cell.
* Barrier No.2: crystal structure
* Other Barrier: cell wall, epidermis, waxy layer, etc

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Schematic diagram of cell wall structure

Pretreatment Mechanism

* Break the wall
* Three element separation
* Break down the structure
* Reduce crystallinity
* Increase porosity
* Improve accessibility

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Schematic diagram of pretreatment mechanism

Advantage

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• Low Speed of Electric motor 

High Torque from low speed will make sure good quality of pellets

• External Cooling Tower make sure the long operation time each day (occassionally, 24/7 will be acceptable. ) 

• Helical Gear box 

Std of Accuracy of CNC machining same as Wind turbine gear box Grade 6, less than 0.8μm 

• Fully surrounded air will cool down the ring die and lower down the ash inside pellets. 

• No Bearing inside roller shell (underneath)

Unique patent design, save huge cost of grease and bearing and shorten the breakdown time 

• Innovated bearing system for pellet cutter low down the noise and vibration of pellet mill 

• Several Glass Viewing Window visualize the lubrication system inside the pellet mill.  

Our Advantages

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Quality

CE Certificate & 1 Years Warranty, the film has high purity, good compactness and uniformity

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Service

After-sales team of 35 people, overseas after-sales service is available.

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R & D

50 R&D personnel with more than 10 years experience. More than 60+ patents.

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Customizable

Multiple coating technologies in a single system.