Wood Pellets Production Line

Wood Pellets Production Line

OPM offers the supply of turnkey plants for the production of pellets including the following steps:

· Wood processing (debarking, chipping and rechipping)

· Storage, cleaning and dosing of the raw material

· Thermal drying

· Milling and pelleting line

· Pellets Storage: loading system to truck, rail, wagon and navy


Equipment List

Technical Data Sheet

Model OSK OSK 75 OSK220 OSK315 OSK510
Die inside Diameter(mm) 580  780  980  1250 
Capacity(T/H) 0.8-1 3-4 5-6 9-11
Roller Quantity
main motor power(kw) 75  220  315  510 
Feeder motor(kw) 1.5  2.2  5.5 
speed(rpm) 500  500  500  500 
outline dimension mm 2800x1200x1650 3200x1600x1800 3200x1700x2100 3530x1985x2075
Weight N.W 4500kgs 10000kg 14390kgs 21500kgs

Main Features

1. Low Speed of Electric motor
High Torque from low speed will make sure good quality of pellets
2. External Cooling Tower make sure the long operation time each day (occassionally, 24/7 will be acceptable. )  
3. Helical Gear box  
Std of Accuracy of CNC machining same as Wind turbine gear box Grade 6, less than 0.8μm  
4. Fully surrounded air will cool down the ring die and lower down the ash inside pellets.  
5. No Bearing inside roller shell (underneath)
Unique patent design, save huge cost of grease and bearing and shorten the breakdown time  
6. Innovated bearing system for pellet cutter low down the noise and vibration of pellet mill  
7. Several Glass Viewing Window visualize the lubrication system inside the pellet mill.

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8. 13 Years experience to develop biomass pellet mill.
9. Local team for after sales technical support.
10. Deploy new technology for production line and consumable parts.
11. Customized design and build
12. Hands on plant operation experience.
13. Monthly Capacity for our pellet mill is at least 30% higher than any other brands of pellet mill with sameoutput ofeletric motor (Energy is saved by 30%)
14. Monthly cost of spare parts (bearing/grease), since we do not have consumption of bearing and grease, the operational cost is only the ring die and roller shell  oil seal, aramid packing, etc. Only 1/3-1/2 ofthe the other brands. (refer to the bar chart for consumption of bearing/ grease and service time of roller shell/die )
15. Monthly profit will be higher than other brands of pellet mill of same output.

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Debarker(output77KW)

Heavy Duty Twin Shaft Debarker
Output(one section): 30KW+7.5KW (Chinese famous brands of eletric motor)
Reducer: H series Gear Box (Harden Surface) (Chinese famous brand)
Qty of Teeth: 96 pcs (25mm thickness) --Casting Material (Changable)
Roller: Seamless Pipe 12mm
Outline Dimension: 5600x1950x2150mm
Width of Groove: 1415mm
Thickness of Steel: 20mm
Bearing: Chinese Heavy duty bearing
Weight of each section: 9000kgs.

Chipper 

220KW 15-20T/H (Log <=30cm)
Rotor diameter:1000mm
Rotor Speed:550rpm
Capacity:75m3/H
Feeding size:330mm*1050mm
Number of rotor knives:4*2 pcs
Feeding Speed:37m/min
Main drive motor power:220KW
Feeding power(frequency):7.5KW+7.5KW
Hydraulic oil pump motor:2.2KW
Finished Chip length(mm):15mm
Outline Dimension (mm):9640x3500x1500mm

Hammer Mill

Main drive motor power:180KW
Feeding Belt Conveyor:4KW
Capacity:5-7t/h
Hammer Qty:100
Hammer Material:High Mn Steel
Hammer Life Time:3-5 months
Rotor Rotation:2000
Static Knives:4 PCS
Cyclone:1800MM
Fan(Positive):18.5KW
Dust Collector:30
Air Lock(BF-650):3KW
Output Belt Conveyor:4KW
Gross Weight:5.6T
Overall Dimension:2500*2700*3100mm

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Drying System

SK-40 Three Pass Rotary Drum Dryer System

(Moisture of Dust:45% or less ,Final Moisture:15% roughly)

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5-6T/H Three pass drum dryer

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Include:
Part 1:
Feed Screw 4kw 1set
Three pass drum Φ3200x13000mm with Heat insulation layer、roller support,etc
Screw plate 1 set
Support roller、bearing、shaft 4 sets
Frame support 2 sets
Main Trasmission motor 5.5KW 4 sets
Seal device,inspection door 1 set
Auxillary equipment 1 set
Part 2: Pipe system
Head of Furnace 1 set
End of Furnace 1 set
Induction Fan 90KW
Cyclone seperator 2 sets
Dust bin 1 set
Air Lock 4KW 2 set
Air Pipe 1 set
Flange of pipe 1 set
Eletric system with Temperature alarm lock system
Hot air system-Burner Saw dust as fuel
Automatic feed back from the out put of the dryer to the heating burner without human    interfere
Rotary seive 2,2KW 1set
Belt Conveyor 2.2KW 1set

Mesh type Pellet Cooling System

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Jumbo Bag Filling System

Feeding speed: 200--2500kgs.
Bagging Speed: One Bag 2-3 Minutes(from feeding to end of bagging)
Accuracy of Bagging: Static accuracy: 0.1% FA 01MLIII Operation Accuracy: 0.3%
Air Resource: 0.4-0.6MPa. Consumption: 2m3/h
Power Supply: 5.5KW 380V
Vaccum Dust Collector: 100-120mmHg Flow Rate:10-12m3/m
Outline Dimension: 1600x1600x2800mm

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Easy the biomass pellets production line

Best Innovated Pellet Mill
Over 13 years of biomass pellet mills production.
We provide consultation, design, fabrication, installation, testing, commissioning, training, and local service team 24/7 hours standby.

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Sharing our professional team of engineers’ experience

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Our Advantages

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Quality

CE Certificate & 1 Years Warranty, the film has high purity, good compactness and uniformity

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Service

After-sales team of 35 people, overseas after-sales service is available.

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R & D

50 R&D personnel with more than 10 years experience. More than 60+ patents.

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Customizable

Multiple coating technologies in a single system.