Sludge Pellets Production line

Sludge Pellets Production line

OPM offers the supply of turnkey plants for the production of Sludge pellets 

including the following steps:

· MDS multi-disc Screw Press   (or Filter Press) 

· Low Temperature Mesh Dryer for sludge drying

· Hammer mills for sludge 

· Sludge Pellet mills  

· Sludge pellets Gasifier for CHP application 



Equipment List

Advantages of Volute

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Process Flow

Model without sludge conditioning tank

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Model with sludge conditioning tank

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Enclosed waste heat filter cake dryer

product feature:

cake≤ 10% moisture content, The material can be reduced by more than 80%.

Heat is 100 per cent without thermal damage.

No deodorant, no stinking emissions.

Stable and durable, modular design.

Thermal heat source design, operating cost is low to 50kw. H/T.

Low temperature operation, safe and reliable, no dust and explosion hazard.

model

JJYR5000

JJYR10000

JJYR15000

JJYR20000

JJYR25000

Standard water

 displacement/24h

5000kg

10000kg

15000kg

20000kg

25000kg

Water displacement/h

208kg

416kg

624 kg

832 kg

1040 kg

Operate power/h

13kw

26kw

39kw

52kw

65kw

Dry module

1pcs

2pcs

3pcs

4pcs

5pcs

Power supply

220V/380V/440V   3H    50HZ/60HZ

heat source

Generator waste heat, steam condensate, Gas-fired hot water, fume waste heat,( heat transfer) etc.

Control system

Programmable Logic Controller+ touching screen 

Applicable range 

of wet mud

40%-83%moisture content(material with different moisture content  has different  adaptation  )

Dry material

 moisture content

variable frequency regulation(5%-60%) The cake moisture can be adjusted to be different 

according to the feeding material moisture content

Molding method

cut into strips /squeezing into strips etc.(choose according to the different material)

overall dimension

4770x3135x3260

8020x3135x3260

11270x3135x3260

14520x3135x3260

17770x3135x3260

structural style

assemble

assemble 

assemble 

assemble

assemble

model

JJYR30000

JJYR35000

JJYR40000

JJYR45000

JJYR50000

Standard water

 displacement/24h

30000kg

35000kg

40000kg

45000kg

50000kg

Water displacement/h

1248kg

1458kg

1667kg

1875kg

2083kg

Operate power/h

78kw

91kw

104kw

117kw

130kw

Dry module

6pcs

7pcs

8pcs

9pcs

10pcs

Power supply

220V/380V/440V   3H    50HZ/60HZ

Heat source

Generator waste heat, steam condensate, Gas-fired hot water, fume waste heat,( heat transfer) etc.

Control system 

Programmable Logic Controller+ touching screen 

Wet mud

 application range

40%-83%moisture content(material with different moisture content  has different  adaptation  )

Dry material moisture

 content 

variable frequency regulation(5%-60%) The cake moisture can be adjusted to be different 

according to the feeding material moisture content

Molding method

cut into strips /squeezing into strips etc.(choose according to the different material)

Overall dimension

21020x3135x3260

24270x3135x3260

27520x3135x3260

30770x3135x3260

34020x3135x3260

structural style

assemble

assemble

assemble 

assemble

assemble

Volute Sludge Dewatering Press  Userr Manuall

Safety Instructions

● Before using the product, be sure to read it thoroughly and fully understand this manual so that it can be used safely.
● Please give this instruction manual to the customer who is using the site.
● Please keep this manual carefully for reference when necessary.
● This book is a standard specification instruction manual. If the specifications are changed according to the customer's needs, the specifications will be changed during the on-site commissioning.

Forward

Thank you very much for choosing our company's products. Volute dewatering machine adopts multi-overlapping spiral screw filter method, saves water and electricity, and is durable; it creates a precedent for direct dewatering of low-concentration sludge, and achieves breakthrough of 24 hours continuous unmanned operation; greatly reduces the cost of design, construction operation and maintenance, is a new type of highly efficient sludge dewatering machine. To enable you to skillfully operate the dehydrator and maximize its superior performance, please read and fully understand this manual and related technical data before using it.

Warning

● Do not use in an explosive environment. Do not use in an explosive environment.
It may cause an explosion, fire, electric shock or damage to the machine.
● When moving When moving When moving, installing , installing , installing,,,, electrical electrical wiring, running, operating, maintaining, or inspecting, wiring, running, operating, maintaining, or inspecting, wiring, running, operating, maintaining, or inspecting, wiring, running, operating, maintaining, or inspecting, use staff with professional knowle use staff with professional knowledge and skills. dge and skills. dge and skills.
It may cause fire, electric shock or damage to the machine.
● Be sure to turn off the power before Be sure to turn off the power before Be sure to turn off the power before electrical electrical electrical wiring. wiring. wiring.
It may cause electric shock....
● Never disassemble or modify the machine. Never disassemble or modify the machine. Never disassemble or modify the machine.
It may cause electric shock or damage to the machine.
● Do not touch electrical items with wet hands. Do not touch electrical items with wet hands. Do not touch electrical items with wet hands.
It may cause electric shock.
● The operation indicated by "warning" and "caution" must be performed after turning off the power. The operation indicated by "warning" and "caution" must be performed after turning off the power. The operation indicated by "warning" and "caution" must be performed after turning off the power.

Our Advantages

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Quality

CE Certificate & 1 Years Warranty, the film has high purity, good compactness and uniformity

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Service

After-sales team of 35 people, overseas after-sales service is available.

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R & D

50 R&D personnel with more than 10 years experience. More than 60+ patents.

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Customizable

Multiple coating technologies in a single system.