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Machine Improvement

Product solutions, and related technical descriptions and guidance.Many machine retrofit enhancements are standard designs, but most are customized to your equipmentand needs.

WOOD PELLET PROCESS FLOWCHART

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Remarks:
1.Quality of debarker/Hammer Mill/Dryer/Pellet mills,etc are top level in china.(Chipper is suitable for big wood logs<45cm)
2.Storage bin for saw dust is specially designed, although some power is consummed on this stage, but the full production line is completely automatical.
3.Isolated Control Room with Laptop will easily monitor the whole process of production
4.The whole production line is integrated and super clean.

Applications

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* Low Temperature Hemp Leaves Pelleting
* Dry Ice Pelleting  
* Animal Feed
* Saw dust and other types of biomass
* Compost
* Organic Fertilizer  
* Rest of food and other garbage
* Bran and Cereal Mix  
* Colza and sugar beet pulp
* Alfalfa, straw and hay  
* Paper and plastic (RPF)
* Rurban solid waste

Main Features

*  Pellet Cutter (We invent new design of bearing to extend service time for the cutter )
* Helical Gear (the design service time will be 15- 20 years )
* Brand of eletric motor is famous and the speed of the electric motor is 4P/6P
* Heat Exchange plate is installed to cooling down the oil to make sure temperature is lower than 60 ℃
* No Bearing inside the roller shell (but underneath)
* Two Layers of ring die will extend service time a lot, circled groove will prevent the dust leaking effectively.
* Oil Filter to clear up the oil all the time to extend the service time for all the bearing inside.

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Debarker(output77KW)

Heavy Duty Twin Shaft Debarker

Output(one section)

30KW+7.5KW (Chinese famous brands of eletric motor)

Reducer

H series Gear Box (Harden Surface) (Chinese famous brand)

Qty of Teeth

96 pcs (25mm thickness) --Casting Material (Changable)

Roller

Seamless Pipe 12mm

Outline Dimension

5600x1950x2150mm

Width of Groove

1415mm

Thickness of Steel

20mm

Bearing

Chinese Heavy duty bearing

Weight of each section

9000kgs.

Chipper 

220KW 15-20T/H (Log <=30cm)

Rotor diameter

1000mm

Rotor Speed

550rpm

Capacity

75m3/H

Feeding size

330mm*1050mm

Number of rotor knives

4*2 pcs

Feeding Speed

37m/min

Main drive motor power

220KW

Feeding power(frequency)

7.5KW+7.5KW

Hydraulic oil pump motor

2.2KW

Finished Chip length(mm)

15mm

Outline Dimension (mm)

9640x3500x1500mm 

Hammer Mill

Main drive motor power

180KW

Feeding Belt Conveyor

4KW

Capacity

5-7t/h

Hammer Qty

100

Hammer Material

High Mn Steel

Hammer Life Time

3-5 months

Rotor Rotation

2000

Static Knives

4 PCS

Cyclone

1800MM

Fan(Positive)

18.5KW

Dust Collector

30

Air Lock(BF-650)

3KW

Output Belt Conveyor

4KW

Gross Weight

5.6T

Overall Dimension

2500*2700*3100mm


Debarker

Chipper

Hammer Mill

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